Sunday

Gents Bell Ringer Part 2. The Mechanics.





The overall view from the rear of the striking mechanism. Note the large size of the wormwheel and cam. It is the cam which lifts the bell hammer via a rope or cable. The ratio of the wormwheel is determined by the number of teeth. With a single start worm the system is usually designed to strike the bell once every 3 seconds. This period gives a sense of authority to the bell striking without dragging it out too long on the later hours.[10-12]





The strike count plate ensures the correct number of hammer blows are struck on the bell. The number of blows depends on the length of the land between the slots as the count plate slowly rotates. The locking tab is resting in a peripheral slot. This is the normal, rest position with the switching lever raised and all switches off. The count plate must rotate once in 12 hours but is driven only intermittently during the actual striking. Not that the tab does not physically stop the striking. Given the torque amplification of two wormwheels it is impossible to resist the motor power at this point in the drive chain.


A view of the worm drive to the count plate. The initial drive is via 1:1 bevel gears from the main  wormwheel/cam shaft. There follows a considerable speed reduction via a second worm and smaller wormwheel. There appears to be 60 T on this wormwheel. I have yet to discover the purpose of the coiled spring. It may well be safety device to protect the count plate from damage if the tab should become lodged in one of the strike locking slots. If this should occur the count plate would still be driven against the resistance of the locking detent. With the considerable amplification of the motor torque via 2 wormwheel reductions the damage could be considerable!



                                                                                                                                           
The main wormwheel and worm reduction. It looks like a single start worm. So the reduction ratio is a direct result of the number of teeth on the wormwheel. Always a difficult task to count teeth from photographs. Made worse by odd numbers of wheel spokes. After repeated counts I make the wormwheel approximately 180 teeth.





                                                                                                                                            The flexible coupling between the motor and the main worm shaft is seen.  This reduces shocks in the drive system and ensures alignment of the motor and shaft. The load on the hammer lifting cam is heavy at times [of lift] and highly variable. Falling to almost zero after the hammer is dropped.

One of the two, brass worm shaft bearings is next in line and supports the main worm in contact with the wormwheel. An oiler cap is provided.                                            



The main wormwheel/cam shaft, bearing, bevel gears and secondary wormwheel seen from above. Gent's certainly did not stint on providing adequate strength in the wormwheel casting and other components. Long life and reliability are important when a device is subject to dirt and unskilled care. Even if a covering box was provided it takes only one failure to replace it for typically dirty working conditions to do their worst.






End view of the mechanism from the bell hammer rope pull end. An original length of rope is seen clamped in the linkage on the end of the bell hammer, lifting arm.

Heavy loops of iron or steel help to ensures that no damage occurs if the connection to the bell hammer, lifting lever is broken. This lever is normally held up by the tension of the bell wire or rope.












The motor shaft brake from the rear. A brass disk is fitted to the end of the motor shaft. A fibrous brake pad normally rests against the disk. When the solenoid is activated by low voltage electricity the brake pad is lifted clear of the disk. Allowing free rotation. A strong coil spring pulls the brake on when the solenoid is not powered. The spring pulls below the brake pad, pivot bearings.



The motor shaft brake from the front. Once deprived of electrical power the motor must be stopped quickly to avoid random over-run of the gear train. The count plate striking system is sensitive to its rotational position relative to the tab. [Or locking detent as it is known in clock circles.]



Tuesday

A Gents Bell Striker. Part1: Switching Lever:

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A fellow enthusiast, who wishes to remain anonymous, has very kindly forwarded some really excellent images of his Gents' Pulsynetic bell striker. This device allowed master clock controlled, impulse clock systems to strike the number of hours on a large bell.  As can be seen in these fine images there is a very large wormwheel and hammer lifting cam. These lift the hammer away from the bell and drop it a suitable number of times to match the hour.

Due to the complexity and the number of images available I shall split discussion of the mechanism into several parts. The first will discuss and illustrate the switching involved in starting and ending the striking sequence:

Rather than repeat the sequence of actions, word for word, here is an earlier post describing an earlier bell striker.

http://waitingtrain.blogspot.dk/2012/12/gents-pulsynetic-bell-striker-c54.html

A general view is seen here of the bell striker from the front. The drive motor is on the far left. The main worm, its wormwheel and snail-shaped, hammer lifting cam are raised high on a sturdy bracket in the centre rear of the mechanism. The round, count plate, with slots in its periphery, limits the number of strikes each hour and is seen in the centre foreground. I will discuss its drive and how it functions in a later part.

The linkage on the extreme right would be connected to a bell hammer pull wire or rope. Note that the long, black, hammer lifting lever is quite separate from the white switching lever in the foreground. The black, bell striking lever is pushed down and released by the large, snail-shaped cam in the centre when the motor runs. The black striking lever is hinged just in front of the drive motor.


The long white arm in the foreground [which I shall call the switching lever] is counterbalanced by the lump of metal cast onto it on the left. This lever is hinged like a see-saw. The lever is made of aluminium and is the switching actuator for initiating and stopping the strike. It does so by means of several switches, or electrical contacts. Which are either open or closed depending on the lever's precise condition. [Either up or down]

The actual switches or contacts used varied over the history of Gents' bell striker mechanisms. Their purpose remains the same. A microswitch was used in some bell strikers to turn the drive motor on and off. There appears to be a box above the switching arm's pivot. Which may contain the switch for the drive motor.

Note the two large electromagnets hiding under the switching arm just to the right of its pivot. The switching lever normally rests with the counterweight down and the far end lifted upwards against the brass, height stop. An electrical contact can be seen supported by an L-shaped bracket fixed just above the counterweight. This contact would be closed only when the arm is lowered [at the far end] during striking.

This image shows the far end of the switching lever furthest away from the counterweight. Note the brass height adjusting screw and its large lock nut. This screw fixes the maximum height to which the switching arm may rise when free to do so. This is its normal or rest position.

Note also the shiny, steel, stepped latch on the right and the strangely twisted arm just to the left of the height adjusting screw. At rest, between striking sequences, the switching lever is normally raised and unlatched. The latch is connected [in a continuous U-shape] to the twisted metal arm. A brass leaf spring presses upwards against the base of the U-shaped lever/latch. Ensuring that the lever will latch itself via its long pin when it falls far enough.

When the contacts just above the counterweight close they pass electricity to the motor shaft brake release electromagnet. The shaft brake is released for as long as the arm is latched down.

Rotation of the main wormwheel and cam shaft also rotates a trip vane clamped to the same shaft. When this long metal arm strikes the top of the U-shaped arm the switching lever is unlatched. Due to the counterweight the switching lever can now rise again. The contacts above the counterweight open and the motor shaft brake is instantly re-applied.

Usually a separate timing device [known as a bell ringer] is driven by the controlling master clock of the entire clock system. The bell ringer sends out an electrical signal every hour on the hour.


The terminals for the low voltage, timing signal and brake solenoid are fixed on two insulated blocks at the front of the massive, cast iron, bed plate.

N.B. There is no connection between the low voltage wiring and the 250V mains electricity which drives the electric motor.

WARNING: Connecting these low voltage terminals to the mains electricity would immediately destroy the electromagnets. Very probably causing a dangerous fire! Exposed, bare metal parts would be very likely to carry a lethal mains voltage! Even if you survived, the bell striking mechanism and its entire clock system would probably be completely destroyed! Fires might even occur throughout the building! You have been warned! Low voltages only to be connected to these bare terminals.

Click on any image for an enlargement.
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Monday

C40C WT in ClockDoc archives

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There are a number of fine images of a C40C Waiting Train installation in the ClockDoc archives. The larger 'C' movement is most easily recognizable by the greater size of the hand setting dial/bevel wheel cluster [on the right] and matching 'shoulders' at the top of the mainframe. The far more common, smaller C40A frame was usually asymmetric. With a curve or indented straight section in the casting just above the power electromagnets. This symmetry only applies to the earlier C40C movements. Later WTs have a distinctly stepped frame with an open platform for the bevel wheel cluster.

I have borrowed an overall image from ClockDoc to whet the viewer's appetite.
The copyright for the image remains with the author and ClockDoc.
The image here has been reduced in both size and contrast in PhotoFiltre to maximize the detail in a smaller format.

Visit the ClockDoc Electric Clock Archives for some excellent closeups of this quite early mechanism. Enlargements of each image are available if you click on the magnifying glass above the images on ClockDoc.

http://www.electricclockarchive.org/ClockGallery.aspx?aid=2306

The many lacquered, brass/bronze parts are quite early in appearance. The contact assembly support post has a fixed, oval base plate. Only seen on early movements. Later WT movements have a taller base plate with slots for lateral contact adjustment. The masking pawl is of an early shape. As are the cast, brass contact steady bars with sharp angles. The coils of the power electromagnets are simply wound cotton or silk covered. Another early sign. Later coils had varying degrees of overall protection which his the individual strands of the windings.

Black paint on the mainframe and pendulum rod is usually an early sign but one can never be certain if it is original. This colour should not be taken as the sole indicator of an early movement. Though the sheer effort involved in stripping a later WT movement down just to paint every nook and cranny black will usually give the game away. One would never expect to see [later] plated parts on an original, black painted, WT movement.

Dismantling the massive power electromagnets from the cast main frame is fraught with very real danger of damage to the fragile coil leads. If a coil tail should be broken accidentally it could easily lead to a complete rewind of the coil! A very difficult task indeed and it is almost impossible to duplicate the coil's original appearance. It might be worth checking the paint below the coils as these do not allow easy access for a paint brush. The underside of the feet of the cast main frame might also show up any colour changes over the life of the movement.

The master clock in the same system is dated October 1925. So this WT may well be of a similar date. Though it should be remembered that Gents may have updated certain features over the lifetime of the clock under routine maintenance. The protective, galvanized steel enclosure may account for the fine condition of this movement. This C40C Waiting Train movement may have been working almost continuously for nearly 90 years. A tribute to the remarkable skills in design and manufacture by Gents.

The Gents WT was both a unique and a remarkably successful turret clock design. It's availability made the familiar weight-driven clocks completely obsolete. Requiring no winding and little in the way of maintenance, the WT kept time as accurately as its controlling master clock. Which usually meant mere seconds per month. Rather than the minutes per day variations of older, weight-driven movements. Many of which would lose time badly, or even stop, in a storm or icy conditions. The WT answered the need for far more accurate public clocks to match the modern requirements of the railways, commerce and industry right around the world.

The WT design also allowed very much larger dials at much lower expense than purely mechanical clock movements. Quickly setting a race in progress to achieve new records in huge dials quite incapable of being driven by weights. It also ensured matching accuracy for each dial in any clock system. Removing the need for the vertical weight shafts and access no longer important to the clock movement's winding and care made architects' lives very much easier. The compact size of a WT movement allowed towers, chimneys, war memorials and other architectural features to be fitted with large clock dials. Often in situations which would have been all but impossible with the older, mechanical movements.

Click on any image for an enlargement-
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Wednesday

Two Waiting Train videos on YouTube:

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A Gents' Pulsynetic Waiting Train video has been posted by Tony Martyr on YouTube:

http://m.youtube.com/watch?feature=youtu.be&v=VwSTKJxhaa4 it

Not only do we see the early [1918] C40A WT in action but are clearly shown how the WT drives the hands of the very large dial via lead-off work and the motionwork gearing.

An early feature is the lack of a roller on the pendulum drive armature. Later movements have a roller which pushes up against the impulse pallet. [i.e.The hook shape which extends to the right from the pendulum rod.] Despite the very obvious hook the drive armature only pushes upwards against the curved impulse slope between the hook and the tip of the pendulum extension. The hook itself is a red herring and never contacts the impulse pallet or roller despite appearances.

The time setting handle is missing from the front end of the worm and ratchet wheel shaft.




The brass counterbalance for the gathering pawl is flat and extended to the right. Later movements have a cast block to the far end to help balance the arm. The gathering arm is bifurcated in later movements for greater strength, to avoid twisting under load and to double the bearing area.

The hand setting dial pointer is large and round. Later pointers are squared and much reduced in size.

The contact assembly support post is oval, fixed and the major axis is horizontal. This is the opposite of later WT movements. Which have slots in the base plate to provide for horizontal adjustment. 

The stout steel pin extending forwards from the top of the pendulum rod is unique in my humble experience of WTs. It may have been to push the pendulum while avoiding the danger of trapped fingers. Though its very high position on the pendulum rod must have made it very hard work to get the heavy pendulum swinging from rest.

Alternatively: The pin may have been a simple mistake in assembly at some point in the movement's long life. A similar pin is missing from the main frame to the left of the inverted L-shaped lever.[Masking pawl] The pin would have had an adjustable, eccentrically bored cylinder to finely set the masking pawl's position relative to the gathering pawl and ratchet wheel.

When the D-shaped pin on the ratchet wheel lifts the masking pawl the gathering pallet [hook] slides on top of the masking pawl. The brief electrical signal then comes from the master clock and actuates the small electromagnet just below. This releases the catch which was holding up the masking pawl. The masking pawl drops and tooth gathering can then begin again for another half minute. The sequence repeats automatically unless the signal from the master clock is interrupted. In that case the masking pawl never drops and the hands on the clock dial[s] do not advance.

The video also shows how the master clock works and we see how it sends a short electrical impulse to the WT each half minute. The heavy wooden framework supporting the WT and large dial is ingenious. 

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The second video is from Clockworks: This has already been covered in an earlier post but is worth mentioning again:




While this second movement appears to be very similar to the first it may be up to 25 years later than the one shown above. It might even be post-war. Note the "bandaged" power electromagnet coils. This is an indication of a later movement. Earlier coils had visible wires insulated with tightly wound cotton or possibly silk. Later coils were covered overall in thick wax for more protection. The bandaged coil is the last in the series of improvements to the coils insulation and mechanical protection.

The deeply curved cutaway in the masking pawl of the waiting train mechanism is later. Despite the age difference this movement still has deep gold lacquered, brass components and the "bent knee" to the main frame casting above the power electromagnets. Later movements had a straight bar just above the large coils.

This movement still has the lacquered, cast brass, contact steady bars. Later movements had pressed steel, contact steady bars with more gentle curves instead of abrupt bends. Many components were plated steel in later movements.

Some earlier WT movements may have had their contact assemblies replaced with the later design during routine maintenance. One must then look to all the other design features for a better confirmation of age. Unfortunately the earlier black and later greeny-blue paintwork may have been painted over at some time. Though it may still be possible to find remains of the original paint in very inaccessible places. Particularly underneath. Though one should not deliberately damage the present paint in a search for the original.

The pendulum drive contacts are rather prone to oiling if the clock minder is too generous with lubrication to the Hipp toggle and V-block. Running a cloth with a suitable grease solvent between the contacts while they are pressed together may help. [Do not leave potentially combustible rags or fluids in the clock room! Some solvents can spontaneously combust if rags are left exposed to the air!]

The pendulum should really be brought to rest and the drive power switched off first before any maintenance. There is a serious danger of trapped fingers if the WT is left running. Not only from the heavy swinging pendulum and its cast rod but also from the drive armature. The large electromagnets have considerable power to trap unwary fingers via the rocking armature when activated. [Either accidentally during contact cleaning, oiling or during normal running!] The WT and its clock hands are easily advanced to time using the time setting handle on the front end of the worm shaft. One need only watch the time setting dial advance past its pointer below as the crank handle is turned.

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Tuesday

Gents' Fig.C271 restoration. [Pt.3]

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Here is the entire, synchronous motor, turret clock movement sympathetically restored to a high standard. The tiny Gents' synchronous clock movement alongside offered valuable clues to the original finish and makes an interesting comparison in sheer scale!

The large knurled hand wheel at front top controls the clock hand adjustment when the clutch is released.

Note the use of a brass, 'Pulsynetic' time setting dial. Very typical of many Gents' WT movements which the Fig.C271 superseded.

The small knurled wheel on the motor shaft is to start the motor. (Running anticlockwise) Self starting would have set the clock running without any reference to the actual time. Making a clock motor non-self starting ensured somebody soon noticed that the clock had stopped. A worker could then check the system and power supply. Then reset the hands to the correct time before restarting the motor manually. A clock which is running normally but showing the wrong time is worse than useless! 







The modern coil leads and moulded plastic connector block have been removed and the parts painstakingly returned to their original Gents' form of the time. A protective cover protects inquisitive fingers from potentially lethal voltages. Remember that this was an industrial product intended for isolated installations. Usually with very poor to impossible public access. Only authorized workers or trained electricians could reach the clock system.  

The view from above shows the gear train and shafts after cleaning and restoration. The central knurled wheel is the clutch release and lock. While the large knurled wheel at the front provided the necessary purchase to make fine clock hand adjustments. The lead-off work, universal joint is well seen from this angle.




And another view showing how a turret clock movement of this age and type should really be treated. No attempt has been made to pretend it has just left the factory. It had a long and useful life and this is clearly depicted in its present condition and presentation.

Any further deterioration has been suspended and the movement should now continue into further old age without loss of appearance or originality of finish.










The synchronous turret clock movement is ready to run for many more years. Though it is not very domesticated like many other electrical horology components. I am informed that it buzzes rather annoyingly. So running is reserved for visits by fellow clock enthusiasts.

A link to the website where a great many other Gents' Pulsynetic components can be found:

http://pulsynetic.eu











Here is the owner's video showing the Fig.C271turret clock movement being manually started and running:




Click on any image for an enlargement.
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Gent's Fig.C271 restoration. [Pt.2]

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It was found that the movement's paint best responded to a dry rag. Oil from previous lubrication tended to remove the silver paint on the motor plates and required special care. Oil does have the advantage of being a gentle cleaner on most surfaces. While not allowing further rust to form. It also provides a more acceptable finish. Particularly where there is considerable paint damage.
 
The exposed steel shafts were cleaned of rust. The motor's armature shaft bearings were replaced. The bronze gearbox bearing bushes were removed, cleaned and refitted. Interestingly, the bearings were not interchangeable. Suggesting that the entire movement was handmade. This was certainly true of the Waiting Trains. Each WT was made to order, or in small batches, from the basic castings.

Here is the final drive shaft with sturdy gear wheel, hand setting clutch (and its locking/unlocking wheel) and a universal-expansion joint.

By loosening the large wheel the clutch is freed and the clock hands can be turned to the correct time. The wheel is then tightened and the drive to the hands continues. A simple but foolproof system which may offer security against damage should the clock hands become locked by ice or some obstruction. The clutch plate can be seen separated and tightened against the gear wheel in this image.

The knurling on the edge of the clutch's friction wheel allows a good hand grip under all conditions. Yet is deliberately made too large, smooth and inaccessible for the application of ordinary tools.

It was not unknown for some workers to apply huge torques where only finger tight will do. They reasoned(?) that if tight is good then really tight must surely be better. Even if it requires a long bar or pipe on the spanner and the nut or bolt will never (ever) come undone again. The force applied may even destroy the thread. By the simple means of providing a hand wheel such cases of operator idiocy are largely avoided.

Here are the cast base plate and gearbox after considerable but careful work to clean and restore the mechanical details to fully functional.

The brass item near top centre, with two protruding pins, is a typical universal joint starting the lead-off work to the clock hands. The pins will drive a similar plate which has two matching slots. Thus allowing for variations in temperature and building movement without causing binding. Such simple details have been part of turret clock installations for centuries.

It was the standard to drive the rods to the dials at one revolution per hour. (Or minute hand speed) The hour hands were driven via a simple 12:1 reduction gearing from the minute hands just behind the clock dial.

Most turret clock hands were balanced to reduce backlash and stress on the whole system. Otherwise the hands would try to run downhill and struggle to climb back up again.

Temperatures can soar to scorching hot and plunge well below freezing in roof spaces and unheated towers. The great length of some connecting rods, between the clock movement and distant dial, would cause them to grow and shrink considerably with the constantly changing temperatures.

Timber in buildings is also subject to movement with changing temperature and humidity. These sliding universal joints allow for linear, thermal expansion, building settlement and small changes in drive direction. Large changes of direction would normally utilize pairs of bevel wheels.

Though contrate gear wheels were not unknown. These used a gear wheel with raised teeth around the edge like a king's crown. Sometimes driving a lantern rather than a solid pinion. This gearing practice was copied from windmills. It should be remembered that lantern pinions never drive. They are always driven by another gear.

Click on any image for an enlargement.



A Gents' Fig.C271 synchronous motor turret clock. [Pt.1]

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A renowned Gents' Pulsynetic collector has kindly forwarded some fine images of his latest acquisition. His careful and sympathetic work in cleaning and restoring the movement can be seen in these and later images. Those hoping for a quick slap of paint with a 4" brush may be slightly disappointed!

The Fig.C271 movement was Gents' largest synchronous motor clock movement at 13" high [33cm] and weighing in at 45 lbs. [20.25kg] It had the capacity to drive four 20' dials. Well beyond the capability of any but the very largest, weight driven, turret clocks.

As can be seen here, the movement consists of a heavy cast baseplate, an electric motor and a gearbox.  These sub-assemblies are simply bolted together using brackets. The mass of the movement must resist torque loads in controlling the large and heavy hands of huge clock dials in all weathers.

These images show that the movement (as found) was not only dirty but suffering from rust to the exposed steel parts. Nor had it's paintwork been treated with the greatest respect over the years. The skill in restoring a vintage (or antique) mechanism is not just knowing when to stop. It is knowing where and when, or even if, to start work. Coarse abrasives and/or scraping will immediately ruin all hope of originality and completely destroy the item's history at a stroke.

A clock is not a commonplace tractor or stationary engine. To be given a thick, overall coat of bright paint to stop the rust and make it suitable for public display at a fair.

Some collectors will hope for a quick return to a factory-fresh finish. Sadly this aim will easily remove any remaining signs of history in the piece.

Achieving a high standard of finish may require work which is historically inaccurate. Modern methods or materials may not have been invented at the time it was originally made. Any research into the manufacturing technology and paint finishes of the time of manufacture will obviously hampered or made worthless.

Even confirming the date of manufacture is made far more difficult. All original paint samples will be likely to have been lost to a clumsy application (or bath) of chemical stripper. New electroplating might make the piece instantly "prettier" (and possibly more commercially attractive) but may be completely inappropriate. Polishing and abrasives will easily eradicate original machining and casting marks.

Finding an original item in very fine condition, however desirable, is extremely unlikely these days. These mechanisms were simply workhorses and those who cared for and maintained them ordinary, manual workers or caretakers. Certainly not clock collectors or connoisseurs of Britain's likely heritage in future industrial archaeology. The manual worker's skills and tools were no doubt rudimentary.  Pride in their work was reserved for the highly visible to their employer. Not something hidden away in a dark, inaccessible tower or filthy roof space.

Moreover, timekeeping was often a sore point when clocking-in only seconds late usually meant the loss of already meagre wages. The early morning laughter and banter at the clocking-in machine soon turned sour if there were delays or unexpectedly long queues! Time was a cruel slave master to those working very long hours for very low pay.


It should not be forgotten that these mechanism were commercial products and thus had to be competitive in price and longevity. Manufacturing quality is one thing but expensive finishes are quite another matter. Few eyes, beyond the responsible maintenance worker would ever see "the clock works".

This was also true of many of the other components of any electrical time system. The visible dials and their cases might require attractive fishes but those behind the scenes certainly did not. They were mass produced as cheaply as possible.

Decoration and high quality finishes were now of only historical interest. From a previous time when many items were virtually hand made from scratch. Mass production may have brought prices down to a more affordable level but it was often at the expense of simplicity and uniformity in appearance. 

Items which were once encased in beveled glass cages and furniture quality cases of exotic and priceless tropical timbers became simplified mechanical aids in steel boxes. All to reduce manufacturing costs.

Those manufacturers who did not adapt to the new reality faded away into obscurity. Whole industries vanished with time and changing technology and stiff competition from home and abroad. Railway and later motor transport destroyed many earlier, geographical, manufacturing and supply monopolies. Opening formerly successful manufacturers and even whole industries to fierce competition.

These same transport and service industries needed many more timekeeping items but demanded far lower prices than ever before. They too had to compete for travelling customers at affordable fares. Dozens of handmade turret clocks, each needing to be regularly hand wound, were never likely to decorate a modern railway station. No matter how large or prestigious the train or bus station might pretend to be. After WW1 there was never going to be enough staff to wind so many clocks. Let alone funds to afford them all. Electrical timekeeping came to the rescue but destroyed an entire industry manufacturing weight driven clocks. It also brought a remarkable new uniformity and unimaginable accuracy of timekeeping to many nations.

Click on any image for an enlargement.
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Sunday

A rather fine C40B WT on eBay.

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An earlier C40B(?) has turned up on eBay:

http://www.ebay.co.uk/itm/Waiting-train-turret-clock-movement-by-Gents-of-Leicester-PUL-SYN-ETIC-C40B

This is the first example of this particular size and age of WT that I remember seeing on eBay. Though later, chair frame, C40Bs have certainly appeared.

The seller claims it is in good condition but offers no delivery options. "Collection only" almost always limits the ultimate price and number of bids. A parochial audience is never as hungry as an international one.

To the WT enthusiast this movement enjoys most of the desirable traits of the type. Not least that it is a larger movement than the seemingly, far more commonplace C40A. Yet it is still compact enough not to disgrace itself in a domestic setting.

The symmetrical form of the intricate, cast mainframe is most attractive. More drooping shouldered than those I have seen before. The traditional WT's PULSYNETIC and ELECTRIC lettering is worn rather like smart epaulets and is a quite unusual and attractive feature. These identification terms usually adorn the vertical sections of the cast mainframe on the smaller C40A.

The paint looks original (as far as one can tell from these rather small images) though I haven't seen this colour before. Perhaps it is a later factory restoration? The seller suggests it might be. Hopefully the lacquered brass/bronze work will clean up (with care) to become a deep lustrous gold.

Some of the other components look like middle-late period plated. Rather than the early deep lacquered brass. It does still need some careful cleaning and restoration by an experienced and skillful hand. This is certainly not a "wire brush on an electric drill" job for an ignorant botcher.
A full complement of bevel wheels and universal joints is always a joy to see. As is the wonderfully over-sized wormwheel. A solid blank in this case. Rather than the usual spoked variety. Though the bevel wheels are all spoked except for the forward facing wheel. Which may well have a time setting dial hiding beneath that unusually dark exterior. It certainly has the appearance of a heavily tarnished and dirty dial. A careful clean and re-silvering will certainly not go amiss here.

The electromagnet coils are not bandaged but look rather like lacquer protected, enameled wire. Not a combination I have seen on a WT before.

The rather untidy wiring "loom" looks like a very recent replacement. Original wiring is usually low key black and tied neatly to the frame with fine cord. It can almost go unnoticed.

The seller claims to have the lower pendulum and bob. An added image has an original time setting crank but the image quality is very poor.

What is there not to like? Had the seller offered  carriage I would be bidding myself. If it sells for a pittance I shall be inconsolable. As desirable (to the true electrical horology enthusiast) as any WT you are ever likely to see on eBay. Except, perhaps, for a very large or much earlier, (original) black painted and all lacquered brass example. Though, in reality,  you never see these on eBay. 

I have done my best with the original eBay images. Enlarged, sharpened, increased gamma and contrast and reduced colour saturation.

I you live within reach of the vendor then good luck in your bidding! Enjoy your prize over the coming years. As you wallow in the pleasure of a truly unusual addition to your collection. WT's truly have a life and identity of their own. They are not something to invest in just to gather dust.

Their loud clonks can be tamed though never fully domesticated. They are probably not acceptable as living room companions. It will take an unusually patient and understanding partner to share a home with one. You will know already if you posses such a rare partner. If you don't then do not attempt the conversion. It would be a tragedy to let a WT stand idle. Akin to having a stuffed dog and cat sharing the hearth rug. Rather than the real thing.

If I cannot own this WT then at least I may enjoy far better pictures of the cleaned and restored item. Or even a decent quality video! I hope the new owner will be generous in this regard and share their good fortune. Your anonymity is, of course, guaranteed if you should send your photographic efforts in my direction. Just remember to light it evenly and have a plain, neutral density background.

UPDATE: This very desirable WT has been removed early from auction due to "an error in the listing." Could we be more specific about which particular error, please? I wonder how the high bidder [£500 with a week to go] feels? I also wonder about the high bidder's legal rights to the goods in a valid, public auction. There was no "Buy it now" offered. Nor mention of high offers being accepted. Nor that it was being listed elsewhere. So what is the point of holding a very public auction and not allowing it to run? It will be interesting to see if this WT is re-listed with an amended description. Though I wouldn't hold your breath! ;-)

Click on any image for an enlargement.
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Monday

A Gillett & Johnston Waiting Train! Text Updated 1.6.2015

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The Ottawa Peace Tower, Gillett & Johnston, WT. [G&J WT]

This all started when I found an image of a Gillet and Johnston waiting train on ClockDoc:


There follows one of my usual, rambling discourses on this rare and fascinating movement. As I have obtained better images and better understanding of the device, I have continuously modified both the text and images. Patience will eventually be rewarded with a more precise description of the Gillett and Johnston Waiting Train. Reload the page as often as you see fit to enjoy(?) the latest edition. 

 

Having publicized my interest in the G&J Waiting Train within the electric clock milieu several contacts kindly sent me further images. An online picture search produced only two more images so far.

Finally(?) for a good dose of alternative reality I suggest you scroll down to the Google Maps link below and take the virtual tour of the Ottawa Peace Clock  Tower.

Unfortunately, all of the images available (including Google's) show reflections from the protective, plastic, display case. This is very unfortunate because it detracts from the sharpness and contrast of all of the pictures of the available G&J "clock" movement. Though being a WT it is not strictly a clock in its own right. More a slow speed, slave motor with external synchronisation of its drive speed controlling the accuracy of its timekeeping.

This image is credited to Barry Hushner Picasaweb Albums.

Thanks to my helpful contacts I now know that this exceedingly rare and interesting movement was installed in the Ottawa Peace Tower of the Canadian Parliament building in 1927. This particular G&J turret clock may well be truly unique. The cost and prestige of such an installation would surely warrant a special effort.

I know of only one other G&J WT. It is also situated  in Canada but still working The present caretaker did not respond to my email requesting details or pictures after I found a local newspaper article online. I have now contacted the editor of the local newspaper, which carried several articles on the clock and its tower, in the hope of obtaining an image to share here. Pictures of the crown wheel cluster of the lead-off work and the G&J master clock are shown but not of the clock movement itself. Though the carefully worded description strongly suggests it is another Gillett & Johnston Waiting Train movement.  [I have since been informed that the clock keeper of the other G&J WT is both elderly and infirm.]

Rather than having a local master clock, the Peace Tower G&J WT was synchronized, at half minute intervals, by a signal from the Dominion Astrophysical Observatory. The movement was finally replaced in 1970 after 43 years of public service. A synchronous motor drive then took over timekeeping duties.

It is interesting that the Observatory also ceased to function in 1970. The lack of a synchronizing signal might well have forced the retirement of the G&J WT. Though this is just mere speculation on my part it is still a possibility. Though I have seen descriptions of the "original clock" as "not working."

Image captured from Google Street View.

On retirement the G&J movement was put on display in the Peace Tower's Observation Gallery. Being housed in a clear, plastic, protective case it makes photography of the movement rather difficult. Particularly if flash is used. With windows on all four sides of the large room and light coloured, tiled surfaces all around the task of high resolution, technical photography or videography is quite a difficult one.

Ideally, it would require a dark background to be placed behind the camera to avoid all reflections from the facing surface of the plastic display case. The light from the other sides will not produce reflections and will probably light the movement quite evenly. A local photographer just needs an assistant to hold up a black sheet temporarily behind the camera to obtain far better images than hitherto. Choosing a quiet time with few visitors and a bright, overcast day for the photography would be eminently sensible.

I have used the same method to photograph clocks with glazed and even domed glass covered dials. The dark background makes the intervening glass (or plastic) simply disappear from view! Except when flash is used, of course. The photographer should also wear dark clothing to avoid their own image being reflected. While the plastic case may not be optically perfect it should not hinder really sharp images. In a perfect world the present display case would be replaced with a toughened glass box with a modern anti-reflection treatment. Much as is used for valuable paintings.

G&J but must have really struggled to design a WT without infringing on Gents' established patents. The G&J design must inevitably follow at least some of Gents' Pulsynetic WT basic functions. Though with considerable changes in the detail and geometry of the layout compared with its already, well proven rival.

In some ways the G&J harks right back to the Gents' WTs of two decades earlier. It could be argued that G&J were only chosen to install their own WT because they also provided the clock dials, carillon, no less than 53 bells and a motor driven chiming and striking machine in the same tower. It would have been extremely churlish for the architect to insist on a competitor's WT turret clock movement just to show the time!

Gillett & Johnston were world renowned turret clock makers and bell casters and even manufactured their own electric master clock and slave dials. They must have clearly seen the advantages enjoyed by the Gent's WT and its negative effect on the potential sales of all weight driven turret locks. The Gents' WT had made all weight driven turret clocks largely redundant.

Without needing a human winder and lots of very precise gearwheels, levers and bearings, an electrical turret clock could be made very much simpler,  considerably smaller for the same power and cheaper to purchase. Not to mention being very much cheaper to run and maintain and all in a very compact space.

The message was already writ large on the remaining clock factory walls following the success of the Gents' Pulsynetic Waiting Train turret clock. The latter had been employed for some very prestigious and many world record sized clock dials. Countless public dials had been placed where a weight driven clock was impossible to fit or far too difficult of access to be wound regularly. WTs were even placed on tall, slim war memorials and industrial chimneys. Without any need for weight shafts and regular access a WT could be fitted almost anywhere and (almost) forgotten. Provided with a signal from a master clock a WT automatically enjoyed the accuracy of timekeeping of that same master clock.  

From examination of the various images, shown here, I would suggest that the G&J movement's cast back plate is (very approximately) 2' (60cm) high and a little wider over the tapered sides. It is a very substantial, tray-like, sand casting with a deeply ribbed back. (See the last Google image below)

The next obvious feature of the G&J WT is the long, vertical drive shaft. This is fitted with a large, fine toothed wormwheel. The black painted castings at the very top of the shaft form a typical universal joint for the lead-off work to the clock hands. Buildings settle and move with humidity, wind and temperature changes. The lead-off work allows for these changes without causing loss of accurate drive to the clock hands.



This large wormwheel is driven by a worm on the same shaft as the count wheel. Lead-off work usually turns at one revolution per hour. The hour hand(s) are driven from the 1rph minute shaft by a 12:1 gear reduction called the motionwork. This simple gear arrangement is usually placed immediately behind the dial(s) for simplicity. This also allows work to take place on the individual dials or setting them to time if necessary. 

Quite unbelievably: Google Maps Street View of the Peace Tower Observation Gallery allows me to confirm that the G&J wormwheel has 240 teeth. (Counting 40T between two of the six spokes) Prior to this the available images had me believing there were only 180 teeth. Which made no real sense for timekeeping. 

A two start worm would reduce the effective number of teeth by two to one. [Making the equivalent of a 120T wormwheel with single start worm for rotational speed purposes.] Now we can safely assume that the count wheel rotates slightly faster than once a minute. No other speed of rotation makes sense if the lead-off work is to rotate once per hour to drive the minute hands of the clock dials.  

The ratchet-toothed, count wheel has approximately 28 or 29 teeth. It is driven, tooth by tooth, on top of the wheel, by a double pivoted gathering pawl. This pawl is pivoted to the back plate just to the left of the count wheel. The leftward extension of the drive pawl appears to be lifted on both swings of the pendulum by a wheel pivoted in the pendulum rod. A curved ramp on the underside of the pawl lifts the pawl on every swing to both the left and right.

The vertical part of the pawl rocks, while the other end of the pawl is in contact with the count wheel teeth. So the front edge of the pawl will push another tooth to the right [clockwise] on every swing of the pendulum. The Gents' WT only gathers a tooth only on every swing to the left. So the Gent's WT must use a 15 tooth ratchet wheel to achieve half minute rotation using its slightly shortened pendulum. This is to ensure that the WT mechanism is given a couple of seconds to correct the timekeeping. If the pendulum was the correct length for normal timekeeping there would be no time in which to correct it's inaccuracies.

If the G&J count wheel has 28 or 29 teeth and needs to rotate once in (say) 28 seconds then we can obtain the length of the pendulum from the number of beats required. The slightly shorter period (than 30 seconds) is necessary to allow a remote time signal to restart the drive to the clock hands by some means. (Yet to be ascertained in the case of the G&J WT) If the main plate is roughly 60cm high then the effective pendulum length must be somewhere around 70cm. Much the same as the Gents' C40A WT.

If the WT movement's pendulum kept exactly to time, by itself, it would offer no opportunity to set it right with an ultra-precise time signal from a remote master clock. Much like the Gents' WT, the G&J pendulum shows no obvious sign of being temperature compensated. So the accurate time signal remains vital to maintaining accurate timekeeping.

In case there was any doubt, the pendulum swings continuously regardless of the WT function. Without an accurate time reset, at fairly frequent intervals, the heavy pendulum, by itself, could not keep good time. It merely acts as a self-maintaining, low speed, reciprocating motor to drive the count wheel. The drive pawl turns powerful linear movement into rotational movement at the count wheel. The horizontal count wheel shaft drives the large wormwheel (via the worm) and thence the lead-off work (rods and couplings) to the clock dials. The worm and wormwheel greatly amplify the power provided by the heavy, swinging the pendulum as well as greatly reducing its speed. [By 120:1 from 2rpm to 1 rev per hour]

Though no worm and wormwheel set are 100% efficient the increase in torque must easily exceed 100 times in a 2/240 tooth (120:1) arrangement. It was this massive increase in power advantage of the WT which made weight driven clocks redundant overnight. The latter used massive weights to drive the slow end of the train, with all the friction involved in a long train of gear wheels, pinions and heavily loaded, plain bearings. Leaving very little power left at the faster end of the gear wheel train for actually driving the clock hands.

In a purely mechanical turret clock reality the clock weights had to be made considerably heavier than theoretically necessary. Just to ensure, long term reliability in bad weather conditions and in case of poor lubrication practices and lack of maintenance. As the pinions wear in the typically filthy conditions of a clock chamber they lose their theoretical shape. Which is why many tower clocks used lantern pinions. Which allowed dust to fall through. Until, that is, the pinion leaves were oiled by a well meaning but ignorant person. It is not uncommon to see additional, non-original weights having been added to weight driven clocks. The extra weights merely accelerated wear on the entire clock mechanism.

In Gents' WT the drive to the clock hands is physically paused by raising the drive pawl out of the teeth of the count wheel at half minute intervals. Though usually only for a second or two. Before being instantly lowered again by the time signal energizing the relay electromagnet which released a supporting latch. It is the act of restarting the drive to the clock hands precisely on time which ensures great accuracy in the WT's timekeeping. The starting time of the pause to the clock drive is irrelevant. Provided, of course, that the drive pawl has been safely lifted and latched before the time (restart)  signal arrives. In fact the WT's count wheel can be turned forwards to lift the drive pawl prematurely without having any effect on the functioning of the WT mechanism. Though the clock hands will show the clock is slightly fast.

The worm has the further advantage of continuously locking the wormwheel against any unwanted rotation. So the clock hands aren't suddenly free to turn due to fierce winds or any imbalances from icing or flocks of birds sitting on the hands. The short pause in drive to the hands goes completely unnoticed by those glancing up at the clock dial to tell the time. A keen horologist with a pair of binoculars might just catch the second or two pause in the minute hand's small forward steps around the dial.

The G&J WT mechanism is a seemingly delicate device compared with the relatively massive gathering pawl and robust components used throughout by Gents highly successful 'Pulsynetic' WTs. However, the seeming delicacy should not be lightly dismissed as a sign of weakness. The very much larger diameter count wheel and the drive on every swing is a clever way of reducing loads on the system. Gents used a relatively small count wheel which must have placed much higher loads on the gathering of its teeth. It was thus vitally necessary to use strong and sturdy components to ensure a long a reliable lifetime of gathering teeth on the count wheel.

The G&J WT's long working life (ca.1927-70) suggests the G&J WT must have avoided any serious design failures. Otherwise the movement would have been quickly replaced. Canada, being so far north,  is renowned for being rather cold in winter. Icing and snow on the clock hands must have occurred repeatedly over the years.  An unreliable clock in such an important position as the Canadian Parliament Buildings would not have been tolerated for so long. So we can only assume it was a success. The other G&J WT in Canada is reported to suffer from icing of the clock hands. Requiring regular attendance by the clock repairer to free them and restore the local time service.

At the very bottom of the green painted movement plate, just above the heavy bob, are the Hipp Toggle and V-block. The Toggle is pivoted freely in its supporting bracket on the pendulum rod. The V-block sits on top of the Hipp contact system.  The Toggle and V-block control the rather complicated looking main electrical contacts. These contacts would switch on the pendulum drive power (briefly) only when a minimum pendulum arc was reached. When the contacts closed the pendulum would be given another push to keep it swinging for a while longer. 

The large, twin electromagnets at the very top of the movement plate provide that push to drive the pendulum. Their armature is concentrically pivoted with the pendulum support bearing. A long, downward projecting, extension arm gives the pendulum a direct push. Albeit via a stiff spring blade, with electrical contact at its tip, before the pad on the armature impulse arm itself reaches the pendulum rod. This method of propulsion is more direct and quite unlike Gent's more mechanical impulse ramp, rocking armature and impulse roller.

What purpose has the electrical contact? The pendulum drive impulses are infrequent and highly irregular. Depending entirely on the loads presented by the clock hands and associated lead-off rods, bearings and motion work. Perhaps the contact is a safety device to avoid damage to the coils if the pendulum should accidentally come to rest? I am guessing here slightly since Hipp Toggles and V-blocks are usually arranged to avoid the contacts ever remaining closed even if the pendulum drops below its usual arc. Or actually stops swinging altogether under heavy icing loads on the hands.

Perhaps the armature contacts are part of an extended drive impulse arrangement? This might explain the need for complicated levers associated with the pendulum drive switch contacts. Extended drive impulses were already familiar in some quite early, master clock designs.There appears to be a long lever which might have closed the contacts manually. Allowing the pendulum to brought safely up to its normal arc until the Hipp Toggle took over normal arc maintenance duties.Though none of the images is really clear enough to confirm the true purpose of the long arm extending to the left of the contact assembly.This may simply be a manual lever to close the pendulum contact to get the pendulum swinging again after a stop.

To the right of the ratchet wheel I can see twin, parallel strips of steel. There also seems to be a forward projection. From examination of the images available these seem to have no obvious function with regards to the nearby levers. However, the wormwheel has four triangular blocks projecting above the rim. Could these contact the metal strips? And what would occur if they did? Was it a chiming start contact system to occur at the quarter hours? We know that the quarter chimes were a feature of the clock and bell system. Gents used a separate unit to instigate striking and chiming in their own systems. As did Synchronome. It would be rather novel if G&J managed this from the tower clock movement itself.

Just below the large, double drive coils is the much smaller relay electromagnet.

The relay electromagnet's armature has a sagging tension spring affixed  The relay armature has fallen from its usual position up against the electromagnet core.

Here is a view from yet another angle of the ratchet count wheel and WT relay electromagnet. Unfortunately the camera flash has reflected in the protective plastic display case in precisely the wrong area.

The ratchet-toothed count wheel has a brass pin to lift the L-shaped arm and thence the drive/gathering pawl and backstop lever. The L-shaped arm has a limit stop mounted on the small metal block attached to the back plate. Unfortunately the armature has been fixed below the stop bracket for display. It would always have been above the stop when working normally.

Normally an armature should rest very close to its electromagnet core. The relay electromagnet cannot possibly attract an armature from the present distance and the stop bracket would only get in the way.

It can be seen that the active tip of the drive pawl forms a broad plate. (measured from front to back) Much wider than is necessary just to push the teeth of the count wheel around. This plate allows the L-shaped lever to lift the drive pawl clear of the wheel teeth by rising under the broad tip of the pawl when lifted by the brass pin on the count wheel. 

The G&J WT mechanism works thus: A pin projecting from the back of the count wheel lifts the L-shaped lever and the nearby driving pawl clear of the ratchet teeth. The L-shaped lever is latched by the face of its small block by the armature as it supports the driving pawl clear of the ratchet teeth for a second or two. Then the relay electromagnet receives its electrical signal from the remote master clock. The armature rises, unlocking the L-shaped arm from the face of the block. The L-shaped arm can now drop to lock on the armature in the notch above the block. Allowing the drive pawl back into contact with the teeth of the count wheel.  The pawl then continues driving the clock hands as normal.

The L-shaped arm obviously prefers to be in its downward position due to gravity. It is balanced to drop automatically when not being held up by the countwheel pin. 




I have now discovered that Google Street View has "mapped" the Peace Tower observation gallery with fine images!

The viewer can wander a rather fixed path around the gallery in crisp resolution and examine the WT from three different angles. Though one cannot go very close. Attempting to zoom in on the clock takes the viewer right through to the far wall! Unfortunately the display case is still highly reflective and detracting of any real detail.

Though interestingly, the Google camera trolley casts a dark reflection of itself in the plastic case. Allows slightly greater local clarity. I am indebted to "Donald" for pointing out how PrtSc can capture such images to the clipboard for insertion into image handling software for subsequent cropping and enhancement. Otherwise I could not have shared these Google images of the G&J in the observation gallery.

The round object on the rear of the back plate is covered in cooling slots. Purpose still unknown. A plate rectifier perhaps to lower the mains to that required by the G&J WT movement?   



There is a dark "shadow" from a missing component on the face of the back plate just to the right of the Hipp Toggle on the pendulum. Where the paint has not been bleached by long exposure to the light there are drilled holes. It could have been a toggle damper. These are used on most Gents' WTs. It might have been something else.










Having browsed at length using various search terms, without much success, I  would be grateful for any images or links to other images of Gillett & Johnston Waiting Train, electrically driven, tower/turret clock movements. It seems unlikely that only two exist in the entire world.

My thanks go to Jim and Bart for generously sharing images and links.

Click on any image for an enlargement.
Back click to return to the text.

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Sunday

Later C40A WT on eBay(UK)

 This is a rare item being sold from a private collection due to not being used and to allow another industrial clock collector to have the benefit of it. It is a GENTS OF LEICESTER PULSYNETIC ELECTRIC WAITING TRAIN for turret clock operation.

It operates on 24v DC supply and receives 30 sec pulses from the master clock.
It requires a stand to set it on for operation and display. It is complete with its pendulum and has rear mounted transmission set and first transmission joint was used for a 4 way turret clock motion work.

 Due to the size and weight I can not pack and post, it must be collected by the winning bidder This is a very rare item and please do not bid if you are unsure about completing the transaction, if you would like to view before bidding, this I would recommend, please contact me. I will only accept payment on collection, so please do not pay before you receive a invoice and do not bid unless you are prepared to follow this requirement. I will do all I can to assist in the collection.



A later C40A, No.609 which looks very complete with one small omission. There is no time setting handle. They do seem to fall off and get lost.

A box-protected crown and bevel wheel cluster is present. I think I can just see an engraved, time setting dial through the front aperture of the protective gear case.

With luck the movement should clean up nicely with no more than dilute washing up liquid and a cloth. Originality of finish being a mark of the age and history of any turret clock movement. Any attempt to dismantle the movement should recognise the fragility of the coil tails and the weight of the coils.

This later WT movement could probably date back to the 1950s. It has the sloping mainframe casting over the drive electromagnets and all small components are plated. The electromagnet coils are bandaged for protection and the contact steady bars are pressed. The uniform grey finish is also a sign of Gents' later work. Though it is not from the last phase where socket head screws replaced the earlier slot-head type. There is no "Pulsynetic" or "Electric" lettering added to the main casting end elevations.

I have done my best with the original auction images for posting on the blog. Increased size, sharpened and increased contrast. A fawn packaging cardboard background would have avoided confusing the camera with this very light background. 

The vendor is asking £2500 for a first bid. This seems rather ambitious even though WTs do not come up very often on eBay. Given the asking price one might have thought some effort would be made to have it cleaned professionally and to provide some form of delivery service. The vendor obviously assumes it is a seller's market. We shall see. 

Well, this WT did not sell. It may be unusual but the market knows the rough value of a later WT and this one was not a £2500 example. An earlier, but quite similar example, with an original oak clock bench did not sell for much less than the starting price of this one. I think that one stopped at under £1400 without reaching an unspoken reserve.  


Click on any image for an enlargement. 
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